PlantPAx by Rockwell: Next‑Gen DCS for Smarter Plants

Your Authorized Rockwell Partner & System Integrator

Delta Sigma is a certified Rockwell Automation system integrator and PlantPAx expert. From seamless TDC3000 legacy migrations to greenfield PlantPAx rollouts, we deliver turnkey design, engineering, commissioning, and 24/7 support—so you hit performance and compliance targets immediately

Comprehensive PlantPAx Solutions

Unlock the full power of PlantPAx with Delta Sigma Controls’ end‑to‑end services. We begin by assessing your current infrastructure—whether you’re on an aging TDC3000 or a piecemeal network of PLCs—and craft a tailored migration path. Our scoping phase defines business objectives, ROI targets, and compliance needs. Next, our engineering team integrates control hardware, I/O, and security layers, then configures PlantPAx applications for seamless batch, continuous, and safety logic. On‑site commissioning ensures every loop, alarm, and interlock functions as designed. We train your operators, hand over complete documentation, and stand by with 24/7 expert support. The result: a turnkey DCS platform that boosts uptime, streamlines operations, and delivers payback within 12 months.

What You Can Do with PlantPAx

Leverage PlantPAx’s unified architecture to connect people, processes, and data across your enterprise. Delta Sigma Controls configures each module—control, safety, analytics, and lifecycle—to unlock real‑time insights, predictable performance, and scalable growth.

Scalable Automation Solutions

Rockwell’s portfolio—ranging from compact PLCs and HMIs to motion and safety controllers—scales with your plant. Start small or deploy across multiple sites; seamless interoperability means you grow capacity without forklift upgrades or engineering rework.

Connected Enterprise®

Unify your IT and OT networks with The Connected Enterprise®. Gain enterprise‑wide visibility into production data, accelerate decision‑making, and turn insights into action—so you shorten cycle times, optimize operations, and outpace the competition.

Industrial Cybersecurity & Compliance

Protect critical assets with Rockwell’s multi‑layer cybersecurity framework. Implement network segmentation, role‑based access control, and continuous threat monitoring to satisfy NERC CIP, IEC 62443, and other standards—without compromising system availability.

FactoryTalk® Software Suite

Manage your entire operation from a single pane of glass. FactoryTalk® delivers real‑time analytics, visualization, and workflow orchestration—empowering you to detect anomalies early, drive consistent quality, and boost throughput while reducing downtime.

Lifecycle & Modernization Services

From legacy TDC3000 migrations to turnkey PlantPAx greenfield installs, Delta Sigma Controls and Rockwell provide end‑to‑end lifecycle services—system design, implementation, commissioning, and ongoing support—ensuring smooth upgrades and maximum asset ROI.

Advanced Analytics & Insights

Unlock predictive power with FactoryTalk® Analytics and AI‑driven models. Forecast maintenance needs, optimize energy use, and refine processes in real time—so you prevent unplanned shutdowns, cut costs, and continually elevate performance.

Unlock Your Plant’s Potential with PlantPAx

Whether modernizing a decades‑old TDC3000 or deploying a new PlantPAx system, Delta Sigma Controls combines deep domain expertise with turnkey execution to deliver measurable gains: 20% uptime improvements, 15% energy savings, and payback within 12 months.

Advanced Integration

Seamlessly connect with existing systems for improved workflow and data management.

User-Friendly Interface

Intuitive design ensures ease of use for all team members, enhancing productivity.

Unlock Your Platform's Potential

Discover how our expertise can elevate your projects and drive success in your industry.

Ready to Transform Your DCS?

Discover how leading chemical, pulp & paper, and energy producers have revitalized their operations by migrating from aging TDC3000 control systems to modern PlantPAx platforms. Through our turnkey approach—comprising in‑depth site assessments, phased brownfield upgrades, greenfield deployments, integrated safety and cybersecurity enhancements, and comprehensive operator training—our clients realized 20% faster startups, completely eliminated unplanned downtime, streamlined workflows, and maintained iron‑clad regulatory compliance every time. Ready to write your own success story? → Contact Our Experts.

PlantPAx in Action

See how clients across chemicals, pulp & paper, and energy upgraded from TDC3000 legacy platforms to PlantPAx. Our turnkey projects delivered 20% faster startups, zero unplanned downtime, and full regulatory compliance—every time.

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Let’s Build Your Next‑Gen DCS

Partner with Delta Sigma Controls and Rockwell Automation to design, deploy, and support your PlantPAx solution. Contact us to download our capabilities brief or start your modernization journey today. → Contact Our Experts